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Page History: Step pulley repair

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Page Revision: 2009/06/09 17:53


This idea was offered by "Carla" I appreciate her help and wish to acknowledge her contribution.

I had a step pulley from a small belt driven drill press that had a chunk taken out of the uppermost pulley. This is the fix I used.

broken pulley

broken pulley

remove broken edge

remove broken edge

Cut a groove to accept the repair:
Cut a groove to accept the repair

Cut a groove to accept the repair


Machine a large flat washer or other material to replace the broken piece:

The ID of the washer was cut .005 inches SMALLER than the diameter of the groove cut into the pulley for an interference fit. Once the washer was heated and installed I machined the OD to the original size.

flat washer machined

flat washer machined


Final repair was to heat the washer and install it to the machined pulley

Final repair was to heat the washer and install it to the machined pulley

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